i attached the inner rear skins to the frame and clamped the outer skins on. Using a pencil I marked the outline for the door. After the door was marked, I measured 1/8" in and marked the cut line. Taking out the Dremel and a reinforced cutoff wheel, I slowly cut the inner skins. I just lined up the wheel on the line and let the wheel sink into the skins. I then moved the wheel up the line and repeated. This gave a pretty straight line. Every now and then I would stop and just make sure the line was not showing by lining up the outer skins. This was really just for my own sanity. A quick file down on the edges and the back door was cut off.
UPCOMING APPEARANCES: San Diego ComicCon - Mouse droid builders panel Friday 6 pm, room 7AB R2 builders panel Sunday Noon, room 11 Hope to see you there!
5 days ago